Nutrient recovery of the hydrothermal carbonization aqueous product from dairy manure using membrane distillation

Phosphorus is a crucial resource for the agricultural industry, but its limited supply requires recovery from waste materials before it is lost and leads to eutrophication. Dairy manure is rich with phosphorus, and the growth and consolidation within the dairy industry has led to dairy manure management becoming a significant concern. Hydrothermal carbonization (HTC) and membrane distillation (MD) were investigated as an alternative to treat dairy manure and recover nutrients, specifically phosphorus and nitrogen. HTC is a thermal treatment process that converts organic matter into a hydrochar analogous to a low-grade coal, and MD is a thermally-driven separation process that can utilize low-grade waste heat from HTC, thus the two processes are synergetic. A byproduct of the HTC process is the aqueous product (HAP) that contains the water-soluble nutrients and organic components of dairy manure. In this work, the efficacy of MD to concentrate the nutrients in the presence of dissolved organic carbon was assessed. Samples included synthetic nutrient-rich streams as well as HAP produced at HTC temperatures ranging from 200 °C to 260 °C. In each case, the nutrients were successfully concentrated in the feed loop with rejections >99%. Dissolved carbon was found to foul the MD membrane at levels proportional to its hydrophobicity, with little fouling observed for glucose and substantial fouling observed for HAP solutions created at higher temperatures.