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Passivation-driven speciation, dealloying and purification.

Andrew Martin1, Boyce Chang, Joel Cutinho

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Surface oxides on metal alloys create gradients for selective separation and purification. This process enables redox-driven core enrichment and unique particle structures like

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Area of Science:

  • Materials Science
  • Metallurgy
  • Surface Chemistry

Background:

  • Passivating surface oxide layers on metal alloys create inherent free energy and composition gradients.
  • These gradients act as a dissipation horizon between dissimilar phases.

Purpose of the Study:

  • To exploit surface oxide gradients for selective separation and purification of metal alloys.
  • To enable redox-driven core enrichment by selective conversion of low standard reduction potential (E°) components into oxides.
  • To investigate novel particle morphologies resulting from engineered oxide growth during solidification.

Main Methods:

  • Utilizing the inherent free energy and composition gradients within surface oxides.
  • Employing redox-driven processes for selective conversion of alloy components.
  • Coupling oxide growth with volumetric changes during alloy solidification.
  • High-temperature X-ray diffraction for mechanism confirmation.
  • Characterization of solidification-trapped particle states.

Main Results:

  • Demonstrated selective surface separation (speciation) driven by oxide gradients.
  • Achieved redox-driven core enrichment through selective oxidation of low E° components.
  • Created unique 'ship-in-a-bottle' structures and extruded metal fingerlings.
  • Confirmed the underlying mechanisms via high-temperature X-ray diffraction and particle state characterization.

Conclusions:

  • Engineering passivating surface oxides enables purification via selective dealloying.
  • Concomitant core enrichment leads to the formation of disparate particle morphologies.
  • This approach offers a novel route for materials processing and functional particle design.