Water-Tolerant Boron-Substituted MCM-41 for Oxidative Dehydrogenation of Propane

Boron-based catalysts for oxidative dehydrogenation of propane (ODHP) have displayed excellent olefin selectivity. However, the drawback of deboronation leading to catalyst deactivation limited their scalable applications. Hereby, a series of mesoporous B-MCM-41 (BM-x, B/Si = 0.015-0.147) catalysts for ODHP were prepared by a simple hydrothermal synthesis method. It was found that propane conversion was increased and the initial reaction temperature was reduced with an increase of boron content, and the optimal values appeared on BM-2.0 (B/Si = 0.062), while olefins' (ethylene and propylene) selectivity was maintained at ca. 70-80%. Most importantly, BM-1.0 (B/Si = 0.048) exhibited favorable activity, stability, and water tolerance after washing treatment or long-time operation (e.g., propane conversion of ca. 15% and overall olefin selectivity of ca. 80% at 550 °C) because its high structural stability prevented boron leaches. These features were identified by X-ray diffraction (XRD), N₂ physisorption, inductively coupled plasma-mass spectrometry (ICP-MS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and solid-state magic-angle-spinning nuclear magnetic resonance (MAS NMR) spectroscopy studies. The tri-coordinated B-OH species incorporated into the mesoporous silica framework are considered to be the active sites for ODHP.