Experimental Performance Analysis of a Pilot-Scale Biomass-Assisted Recirculating Mixed-Flow Dryer for Drying Paddy

A large amount of heat energy is required for paddy drying processes to evaporate water from paddy grains. Currently, fossil fuels are being used as an energy source to heat air during the drying process. However, fossil fuels cause air pollution, climate change, and disruption of ecological balance. In this study, to reduce the dependence on fossil fuels for paddy drying, a pilot-scale biomass-assisted recirculating mixed-flow drying system (PSBA-RMFD) for drying paddy was designed, installed, and tested. In this PSBA-RMFD, the heat energy required for heating the drying air was provided only by biomass. The PSBA-RMFD comprises a biomass furnace, drying column, vibratory feeder, bucket elevator, and blower. This study is aimed at evaluating the performance of the PSBA-RMFD with a drying capacity of 400 kg/h. The performance metrics of the PSBA-RMFD were specific energy consumption (SEC), specific thermal energy consumption (STEC), specific moisture evaporation rate (SMER), thermal efficiency of the PSBA-RMFD, exergy efficiency of the drying section, and improvement potential of the dryer. From the experiments conducted in this study, the values of the aforementioned performance parameters were as follows: 0.806-8.656 kW h/kg of water evaporated; 0.385-4.136 kW h/kg of water evaporated; 0.122-1.308 kg of water evaporated/kW h; 7.82-83.99%; 15.28-25.64%; and 858.90-1355.62 W, respectively. The paddy moisture content was reduced from 20.90% wet basis (initial weight of 400 kg) to 13.30% wet basis (final weight of 364 kg) in 270 min, with an average temperature of 78.15°C and average relative humidity of 8.55%. The percentage of biomass energy used in the drying system was approximately 47.77% of the overall energy. In addition, the payback period of the PSBA-RMFD was 1.9 years.