Stress Visualization for Interface Optimization of a Hybrid Component Using Surface Tensor Spines

In lightweight construction, engineers focus on designing and optimizing lightweight components without compromising their strength and durability. In this process, materials such as polymers are commonly considered for a hybrid construction, or even used as a complete replacement. In this work, we focus on a hybrid component design combining metal and carbon fiber reinforced polymer parts. Here, engineers seek to optimize the interface connection between a polymer and a metal part through the placement of load transmission elements in a mechanical millimetric mesoscale level. To assist engineers in the placement and design process, we extend tensor spines, a 3-D tensor-based visualization technique, to surfaces. This is accomplished by combining texture-based techniques with tensor data. Moreover, we apply a parametrization based on a remeshing process to provide visual guidance during the placement. Finally, we demonstrate and discuss real test cases to validate the benefit of our approach.