Dimensional stability of autopolymerizing acrylic resin impression trays

A study was undertaken to determine the optimal interval between fabrication of an autopolymerizing acrylic resin custom impression tray and making a final impression. Twenty mandibular arch-shaped trays, 10 each of Fastray and Formatray resin, were evaluated for dimensional change. Both materials behaved similarly. Cross-arch contraction of the borders of buccal flanges and unilateral expansion of the borders of buccal-to-lingual flanges were observed. These changes indicate distortion. Linear dimensional changes occurred throughout 6 hours, which suggests that any impression made in a methyl methacrylate acrylic resin custom impression tray should be poured as soon as is conveniently possible. Significant linear dimensional changes were observed for only 40 minutes from the initiation of tray fabrication. This study concludes that while an aged tray is preferred, it is acceptable to make an impression in an autopolymerizing resin custom impression tray after 40 minutes.