Intelligent fault diagnosis scheme via multi-module supervised-learning network with essential features
Yuanhong Chang1, Qiang Chen1, Jinglong Chen1
1State Key Laboratory for Manufacturing and Systems Engineering, Xi'an Jiaotong University, Xi'an 710049, PR China.
ISA Transactions
|March 10, 2022
Summary
This study introduces a Signal Adaptive Augmentation Network (SAAN) to generate artificial fault data, improving intelligent diagnosis model performance. SAAN enhances recognition accuracy by 5%-35% even with limited real-world failure data.
Area of Science:
- Machine Learning
- Artificial Intelligence
- Signal Processing
Background:
- Intelligent diagnosis methods rely heavily on data quantity and quality.
- Acquiring sufficient failure data for training is a significant challenge.
- Limited data leads to unsatisfactory model training and performance degradation.
Purpose of the Study:
- To address the challenge of insufficient failure data in intelligent diagnosis.
- To propose a novel method for constructing artificial samples to augment fault data volume.
- To improve the performance and accuracy of intelligent diagnostic models under small sample conditions.
Main Methods:
- A Signal Adaptive Augmentation Network (SAAN) was developed, comprising an impulse extractor, regulator, and classifier.
- The impulse extractor uses inner product matching to identify local impulse features for initial sample generation.
- The regulator employs convolution and deconvolution with a synthetic loss function to ensure artificial samples match real data distributions.
Main Results:
- The SAAN method was validated on three bearing datasets against advanced algorithms.
- A focal normalized network was utilized for classification with small sample sizes.
- Experiments demonstrated that SAAN improves recognition accuracies of diagnostic models by 5%-35%.
Conclusions:
- The proposed SAAN effectively amplifies fault data volume by creating realistic artificial samples.
- SAAN offers a competitive and effective solution for data-driven intelligent diagnosis with limited data.
- The method significantly enhances the accuracy of diagnostic models in small sample scenarios.


