Control Method of the Dual-Winding Motor for Online High-Frequency Resistance Measurement in Fuel Cell Vehicle

The dual-winding motor drive has recently been proposed in the field of fuel cell vehicles due to its performance and high robust advantages. Efforts for this new topology have been made by many researchers. However, the high-frequency resistance measurement of a proton exchange membrane fuel cell based on dual-winding motor drive architecture, which is important for water management to optimize the lifespan of fuel cells, was not employed in earlier works. In this paper, a new control method of the dual-winding motor is proposed by introducing a dc input current control to realize high-frequency resistance measurement and normal drive control simultaneously, without using extra dc-dc converter. On the basis of the revealed energy exchange principles among electrical ports and mechanical port of the dual-winding motor, the load ripple caused by high-frequency current perturbation is optimized based on the q-axis current distribution between two winding sets. The decoupling control algorithm for the coupling effect within and across windings is also discussed to improve the dynamic response during high-frequency resistance measurement. Finally, simulation results verify the effectiveness and improvement of the proposed method. Fast Fourier transform results indicated that the total harmonic distortion of the dc input current was reduced from 22.53% to 4.47% of the fundamental, and the torque ripple was suppressed from about ±4.5 Nm to ±0.5 Nm at the given operation points.