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Related Experiment Video

Updated: Sep 30, 2025

Production of Single Tracks of Ti-6Al-4V by Directed Energy Deposition to Determine the Layer Thickness for Multilayer Deposition
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Additive Manufacturing in Atomic Layer Processing Mode.

Ivan Kundrata1,2,3, Maïssa K S Barr2, Sarah Tymek2

  • 1ATLANT 3D Nanosystems, Kongens Lyngby, 2800, Denmark.

Small Methods
|March 12, 2022
PubMed
Summary
This summary is machine-generated.

Atomic-layer additive manufacturing (ALAM) enables nanoscale 3D printing by combining additive manufacturing with atomic layer deposition. This new technique creates high-resolution material patterns for advanced applications.

Keywords:
additive manufacturingatomic layer depositionnanofabricationthin films

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Area of Science:

  • Materials Science
  • Nanotechnology
  • Chemical Engineering

Background:

  • Traditional additive manufacturing lacks nanoscale resolution.
  • Atomic layer deposition (ALD) offers atomic-level precision coating.
  • Combining these techniques could revolutionize micro- and nanoscale fabrication.

Purpose of the Study:

  • To introduce and demonstrate Atomic-Layer Additive Manufacturing (ALAM).
  • To achieve high-resolution material patterning for micro- and nanoscale engineering.
  • To explore ALAM's potential for simplified, efficient manufacturing.

Main Methods:

  • Spatially localized delivery of ALD precursors.
  • Utilizing microfluidic gas delivery for lateral resolution control.
  • Demonstrating ALAM on planar substrates and 3D nanostructures.

Main Results:

  • Achieved vertical resolution of approximately 0.1 nm.
  • Successfully patterned crystalline TiO2 and Pt lines and structures.
  • Demonstrated conformal coatings on 3D nanostructures.
  • Fabricated functional temperature sensors with industry-standard performance.

Conclusions:

  • ALAM offers a simpler, more flexible alternative to lithographic microfabrication.
  • This technique significantly reduces processing time, cost, material waste, and energy consumption.
  • ALAM holds promise for a new family of atomic-layer advanced manufacturing techniques.