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Polymeric Microneedle Array Fabrication by Photolithography
Published on: November 17, 2015
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3D-Printed Polypyrrole Microneedle Arrays for Electronically Controlled Transdural Drug Release
Joyce Huang1, Natalie Yap1, Maximilian Walter1
1Department of Bioengineering, University of Washington, Seattle, 98195-5061, Washington, United States.
ACS Biomaterials Science & Engineering
|March 16, 2022
Summary
New polypyrrole (PPy) microneedles enable controlled transdural drug delivery for spinal cord injury. This technology reduces neuroinflammation by releasing anti-inflammatory drugs directly to the central nervous system.
Area of Science:
- Biomaterials Science
- Neuroscience
- Drug Delivery Systems
Background:
- Spinal cord injury triggers secondary damage via inflammation and cytotoxicity.
- Effective local delivery of anti-inflammatory drugs is crucial for mitigating this secondary injury.
- Minimizing dural opening during drug delivery is a significant challenge.
Purpose of the Study:
- To develop a polypyrrole (PPy)-coated microneedle array for controlled transdural drug delivery.
- To investigate the electronically controlled release of dexamethasone (Dexa) via PPy microneedles.
- To evaluate the efficacy of this system in reducing neuroinflammation.
Main Methods:
- Fabrication of PPy-coated microneedle arrays using 3D printing technology.
- Development of a novel in vitro transdural model for drug release studies.
- In vitro testing using activated microglia to model neuroinflammation.
- In vivo evaluation of drug release and biological activity.
Main Results:
- Demonstrated electronically controlled release of dexamethasone (Dexa) from PPy microneedles in vitro and in vivo.
- Successfully reduced nitric oxide and pro-inflammatory cytokines (Il-6, MCP-1) in an in vitro neuroinflammation model.
- Confirmed the biological activity of electronically released Dexa in reducing inflammation.
Conclusions:
- Polypyrrole-coated microneedles offer a feasible method for transdural drug delivery to the central nervous system.
- This technology facilitates localized and electronically controlled release of anti-inflammatory agents.
- The PPy microneedle system shows promise for treating secondary injury following spinal cord injury.

