Optimal Design of Reinforced Concrete Materials in Construction

The structural design process is iterative and involves many design parameters. Thus, this paper presents a controlled framework for selecting the adequate structural floor system for reinforced concrete buildings and efficiently utilizing the corresponding construction materials. Optimization was performed using an evolutionary algorithm to minimize the total construction cost, considering the costs of concrete, steel reinforcement, formwork, and labor. In the problem formulation, the characteristic compressive strength of concrete was treated as a design variable because it affects the mechanical performance of concrete. The design variables included the column spacings, concrete dimensions, and steel reinforcement of different structural components. The constraints reflected the Egyptian code of practice provisions. Because the choice of the structural floor system affects the design details, three systems were considered: solid slabs, flat slabs with drop panels, and flat slabs without drop panels. Two benchmark examples were presented, and the optimal design results of the structural floor systems were compared. The solid slab system had the lowest construction cost among the three structural floor systems. Comparative diagrams were developed to investigate the distribution of construction costs of each floor system. The results revealed that an adequate choice of design variables could save up to 17% of the building's total construction cost.