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Device for measuring part adhesion in FFF process.

Daniel Laumann1, Dieter Spiehl1, Edgar Dörsam1

  • 1Technical University of Darmstadt, Department of Mechanical Engineering, Institute for Printing Science Technology, Magdalenenstraße 2, 64289 Darmstadt, Germany.

Hardwarex
|May 5, 2022
PubMed
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A new measurement method and test device for fused filament fabrication (FFF) improve part adhesion. This innovation helps identify optimal build surfaces and process parameters, preventing warping and ensuring part quality.

Area of Science:

  • Materials Science
  • Manufacturing Engineering
  • Additive Manufacturing

Background:

  • Part adhesion to the build surface is critical in Fused Filament Fabrication (FFF).
  • Insufficient adhesion leads to warping and prevents the creation of defined geometries.
  • Currently, no established method exists to measure part adhesion in FFF, hindering targeted improvements.

Purpose of the Study:

  • To present a novel measurement method for FFF part adhesion based on the DIN EN 28510-1 standard.
  • To introduce a cost-effective test device for quantifying build surface adhesion and optimizing process parameters.
  • To enable targeted improvements in FFF processes by providing a reliable adhesion measurement.

Main Methods:

  • Development of a test device integrating FFF printing with a measurement unit.
Keywords:
3D-PrintingAdhesionFused filament fabrication

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  • Adaptation of the DIN EN 28510-1 standard for adhesion measurement in FFF.
  • Testing capability for common filaments at nozzle temperatures up to 400°C and build platform temperatures up to 150°C.

    • Main Results:

    • The developed method and device allow for the identification of optimal build surfaces for specific filaments.
    • Process parameters can be systematically improved to enhance part adhesion and prevent warping.
    • The test device utilizes open-source components and software, with an estimated cost of €1700.

    Conclusions:

    • The presented measurement method and test device offer a practical solution for quantifying FFF part adhesion.
    • This innovation facilitates targeted process optimization, leading to improved part quality and reduced material waste.
    • The accessibility of the open-source design and reasonable cost make this a valuable tool for research and industry.