SiC mesoporous membranes for sulfuric acid decomposition at high temperatures in the iodine-sulfur process

Inorganic microporous materials have shown promise for the fabrication of membranes with chemical stability and resistance to high temperatures. Silicon-carbide (SiC) has been widely studied due to its outstanding mechanical stability under high temperatures and its resistance to corrosion and oxidation. This study is the first to prepare mesoporous SiC membranes for use in sulphuric acid decomposition to achieve thermochemical water splitting in the iodine-sulfur process. Single-gas permeation was carried out to confirm the stability of this mesoporous membrane under exposure to steam and H₂SO₄ vapor. Benefiting from the excellent chemical stability of the α-Al₂O₃ membrane support and the SiC particle layer, the SiC membrane exhibited stable gas permeance without significant degradation under H₂SO₄ vapor treatment at 600 °C. Additionally, with extraction, the membrane reactor exhibited an increased conversion from 25 to 41% for H₂SO₄ decomposition at 600 °C. The high performance combined with outstanding stability under acidic conditions suggests the developed SiC membrane is a promising candidate for H₂SO₄ decomposition in a catalytic membrane reactor.