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Simulation-Based Process Design for Asymmetric Single-Point Incremental Forming of Individual Titanium Alloy Hip Cup

Sirine Frikha1,2, Laurence Giraud-Moreau1, Anas Bouguecha2

  • 1Life Assesment of Structures, Materials, Mechanics and Integrated Systems (LASMIS), University of Technology of Troyes, 12 Rue Marie Curie, 10004 Troyes, France.

Materials (Basel, Switzerland)
|May 28, 2022
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Summary

Incremental sheet forming enables cost-effective, flexible manufacturing of titanium biomedical implants. This study demonstrates its feasibility for complex shapes, overcoming titanium

Keywords:
biomedical implantsfinite element simulationincremental formingtitaniumwall angle

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Area of Science:

  • Biomedical Engineering
  • Materials Science
  • Manufacturing Engineering

Background:

  • Advanced manufacturing is vital for high-quality biomedical implants.
  • Incremental sheet forming offers a flexible, low-cost prototyping method.
  • Titanium alloys are ideal for implants but challenging to form.

Purpose of the Study:

  • To demonstrate the feasibility of incremental sheet forming for titanium biomedical implants.
  • To explore creative and cost-effective manufacturing of complex implant shapes.
  • To address the poor room-temperature formability of titanium sheets.

Main Methods:

  • Utilized finite element modeling for numerical simulation.
  • Employed a design process tailored for metal forming.
  • Investigated material flow behavior via uniaxial tensile tests.
  • Modeled material behavior and failure to predict cracks.

Main Results:

  • Established the possibility of gradual sheet formation for titanium implants.
  • Explored manufacturing of complex shapes with significant wall angles.
  • Characterized titanium alloy flow behavior and failure mechanisms.

Conclusions:

  • Incremental sheet forming is a viable technique for titanium biomedical implant production.
  • This method allows for cost-effective manufacturing of intricate implant designs.
  • The study provides a foundation for developing advanced titanium implant fabrication processes.