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Related Experiment Video

Updated: Sep 21, 2025

Split Point Analysis and Uncertainty Quantification of Thermal-Optical Organic/Elemental Carbon Measurements
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Applied Machine Learning in Industry 4.0: Case-Study Research in Predictive Models for Black Carbon Emissions.

Javier Rubio-Loyola1, Wolph Ronald Shwagger Paul-Fils1

  • 1Centre for Research and Advanced Studies (Cinvestav), Ciudad Victoria 87130, Mexico.

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|May 28, 2022
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Summary

This study introduces a machine learning approach to predict black carbon emissions from industrial furnaces. The developed model accurately forecasts undesirable emissions in advance, aiding industrial process optimization.

Keywords:
black carbonindustrial furnacesmachine learningpredictive models

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Area of Science:

  • Industrial Engineering
  • Environmental Science
  • Data Science

Background:

  • Industrial furnaces (IFs) are critical in manufacturing, requiring precise heat treatment.
  • Emission of black carbon (EoBC) from IFs is a significant operational challenge.
  • EoBC is influenced by fuel quality, furnace efficiency, operational practices, and process conditions.

Purpose of the Study:

  • To present a methodological approach for predicting EoBC in IFs using machine learning (ML).
  • To identify the most suitable ML model for EoBC prediction based on real-world data and implementation constraints.

Main Methods:

  • Utilized a real-world dataset of historical IF operation data.
  • Trained and evaluated various ML models for EoBC prediction.
  • Selected the optimal ML model through rigorous evaluation against operational data.

Main Results:

  • Confirmed the feasibility of accurately predicting undesirable EoBC well in advance.
  • Identified a specific ML approach that best fits the dataset and industrial constraints.
  • Demonstrated the potential for proactive management of black carbon emissions.

Conclusions:

  • Machine learning offers a viable solution for predicting EoBC in industrial furnace operations.
  • This research pioneers the application of ML for EoBC prediction in the IF industry.
  • Predictive modeling can enhance environmental compliance and operational efficiency in industrial settings.