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Updated: Sep 6, 2025

Treatment of Facial Deformities using 3D Planning and Printing of Patient-Specific Implants
Published on: May 23, 2020
The 3D-printed miniplate-jig system: a new, rapid, precise, and user-friendly approach to miniplate fixation of
Alexander Mc Goodson1, Cellan Thomas2, Luke Maxwell2
1Faculty of Life Sciences and Education, University of South Wales, Pontypridd CF37 1DL, United Kingdom; Queen Alexandra Hospital, Portsmouth PO6 3LY, United Kingdom.
Abstract:
Patient-specific, additively manufactured (printed) titanium reconstruction plates have been widely used to improve accuracy and efficiency of fibular flap reconstruction of the mandible. Miniplates possess some potential advantages over single-piece reconstruction plates, however multiple-miniplate fixation can be more technically demanding and may lengthen the duration of surgery. Furthermore, incremental angulation errors in screw placement for each miniplate could compromise overall dimensional accuracy of the neomandibular reconstruction. This preliminary article reports the first clinical use of a new patient-specific, printed titanium miniplate-jig system in a patient undergoing hemimandibulectomy for osteoradionecrosis of the mandible withfibular flap reconstruction. Our initial experience with the new deviceand technique demonstratesa quick, user friendly, and precise method for the placement and fixation of multiple miniplates in fibular-flap reconstruction of the mandible.

