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Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method
Zengzhi Wei1, Lijun Wu1, Xingyuan Liang1
1School of Mechanical Engineering, Tongji University, Shanghai 201804, China.
Abstract:
In order to alleviate the problem of high-temperature fly ash corrosion and slag on the heating surface of a high-parameter waste incinerator, a ceramic coating material that can be prepared in situ on the heating surface by the slurry method was studied. The ceramic coating can be formed by sintering at a lower temperature of 750 °C. Its surface and profile are very dense, and the porosity is less than 1%. The mechanical properties test results show that the ceramic coating can withstand 60 cycles of water-cooled thermal shock at 700 °C, and the bonding strength is 25.14 ± 2.21 MPa. It will not fall off in a large area when subjected to pressure load, and it has a certain degree of processable plasticity. High-temperature wettability experiments show that the ceramic coating has lower liquid-bridge force, smaller adhesion area, and shorter fouling cycle for molten corrosive fouling, and potential self-cleaning properties. Its practical mechanical properties make the coating valuable for production applications and meet expectations, and excellent antifouling properties to reduce average fouling thermal resistance and corrosion.
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