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Experimental and Numerical Analysis of the Concrete Maturation Process with Additive of Phase Change Materials

Mahmoud Hsino1, Tomasz Jankowiak2, Józef Jasiczak3

  • 1Department of Civil Engineering, Academy of Applied Sciences Stanisław Staszic in Piła, Podchorazych 10, 64-920 Pila, Poland.

Materials (Basel, Switzerland)
|July 9, 2022
PubMed

Keywords:
laboratory testsmaturation of concretenumerical simulationsphase change materials

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Design Example: Managing Concrete Workability

This example deals with managing the workability of concrete for a raft foundation project under hot weather conditions. Workability is crucial for ensuring the concrete is easy to place, compact, and finish. In this scenario, a slump test — a common method to measure the workability of fresh concrete — initially indicated low workability. This was attributed to the rapid water loss from the concrete mix, exacerbated by the high temperatures causing the course aggregates to heat up.
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Mass concreting refers to the process of placing large volumes of concrete, such as in gravity dams. The heat generated during the cement hydration process and differential cooling rates within the concrete mass can lead to a temperature gradient, which can result in thermal cracks in the concrete mass.
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When freshly poured concrete is exposed to freezing temperatures before it has set, the water within the concrete can freeze. This expansion disrupts the setting process, delays chemical reactions necessary for hardening, and increases the volume of pores within the hardened concrete, which weakens its overall structure. If the concrete manages to reach an appreciable strength before it freezes, the damage can be somewhat mitigated.
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Air entrainment in concrete significantly enhances the material's durability, especially in environments subjected to freeze-thaw cycles. Introducing small air bubbles into the concrete mix acts as internal voids that accommodate the expansion of water when it freezes, thereby alleviating internal stress and preventing structural cracks. This function is crucial in climates with significant freezing and thawing, as it protects the concrete from repeated stresses that could lead to premature...
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Hot Weather Concreting01:20

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Concreting at elevated temperatures accelerates the hydration process, leading to quicker setting but potentially reducing the long-term strength of the concrete structure. Additionally, low air humidity fosters rapid moisture loss from the concrete, resulting in reduced workability, pronounced plastic shrinkage, and a higher likelihood of crazing.
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Accelerating concrete curing is achieved by applying heat and additional moisture. This process accelerates the hydration of the cement, resulting in an earlier strength gain in the concrete. Steam curing is a method wherein the concrete products are either transported through a chamber on a conveyor belt or encased in plastic, allowing steam at atmospheric pressure to circulate freely around them. This process begins with a phase of moist curing that typically lasts between 3 to 5 hours, after...
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