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Updated: Sep 4, 2025

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Fabrication Process of Silicone-based Dielectric Elastomer Actuators
Published on: February 1, 2016
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Programmed shape-morphing into complex target shapes using architected dielectric elastomer actuators
Ehsan Hajiesmaili1, Natalie M Larson1,2, Jennifer A Lewis1,2
1John A. Paulson School of Engineering and Applied Sciences, Harvard University, Cambridge, MA 02138, USA.
Science Advances
|July 20, 2022
Summary
Researchers developed a new method for designing programmable dielectric elastomer actuators (DEAs) that can morph into complex shapes. This inverse design approach enables precise control over DEA shape-morphing for advanced material applications.
Area of Science:
- Materials Science
- Robotics
- Soft Matter Physics
Background:
- Dielectric elastomer actuators (DEAs) are fast, energy-efficient shape-morphing materials.
- Current DEA control relies on patterned electrodes or stiffening elements.
- The inverse problem of designing DEAs for target shapes remains largely unaddressed.
Purpose of the Study:
- To present a simple analytical solution for the inverse design of programmable shape-morphing DEAs.
- To enable the fabrication of DEAs capable of achieving complex target shapes.
Main Methods:
- Combining two mechanisms: patterning active layers and stiff rings.
- Locally controlling actuation magnitude via active layer density.
- Locally controlling actuation direction via stiff ring geometry.
Main Results:
- Successfully designed and fabricated DEAs with programmable shape-morphing capabilities.
- Achieved target shapes with varying Gaussian curvatures (zero, positive, negative).
- Demonstrated fabrication of complex shapes, including a facial structure.
Conclusions:
- The presented inverse design strategy offers a viable method for creating complex DEA architectures.
- This approach overcomes limitations in controlling DEA shape-morphing for specific applications.
- Enables the development of advanced soft robotic systems and adaptive materials.

