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Related Experiment Video

Updated: Aug 30, 2025

Characterization of Surface Modifications by White Light Interferometry: Applications in Ion Sputtering, Laser Ablation, and Tribology Experiments
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Results of a Surface Roughness Comparison between Stylus Instruments and Confocal Microscopes.

Alberto Mínguez-Martínez1,2, Piera Maresca3, Jesús Caja3

  • 1Centro Láser, Universidad Politécnica de Madrid, Alan Turing 1, 28038 Madrid, Spain.

Materials (Basel, Switzerland)
|August 26, 2022
PubMed
Summary

This study compared surface roughness measurements using optical confocal microscopes and traditional stylus instruments. Results show confocal microscopes provide comparable Ra parameter results, offering a faster alternative for dimensional metrology.

Keywords:
confocal microscopelaser systemmaterial standardspherical capstylus instrumenttraceability

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Area of Science:

  • Dimensional Metrology
  • Surface Metrology
  • Calibration and Measurement

Background:

  • Interlaboratory comparisons are crucial for calibration laboratories maintaining ISO 17025 accreditation.
  • Surface roughness analysis is increasingly vital in dimensional metrology.
  • Traditional stylus instruments are widely used for surface roughness measurements.

Purpose of the Study:

  • To compare surface roughness measurements obtained from optical confocal microscopes and traditional stylus instruments.
  • To evaluate the comparability of Ra parameter measurements between these two instrument families.
  • To assess the potential of confocal microscopy as a faster alternative in surface metrology.

Main Methods:

  • An LMM-R-2019 interlaboratory comparison was conducted.
  • The Ra parameter was measured on a pseudorandom metallic roughness standard.
  • Measurements were performed using both physical contact (stylus) instruments and optical (confocal microscope) instruments.

Main Results:

  • Roughness measurements obtained using calibrated confocal microscopes were found to be comparable to those from traditional stylus instruments.
  • Confocal microscopes demonstrated faster and more responsive measurements compared to stylus instruments.
  • The study validated the use of confocal microscopy for Ra parameter determination.

Conclusions:

  • Optical confocal microscopes offer a viable and comparable alternative to traditional stylus instruments for surface roughness measurements.
  • The findings support the integration of confocal microscopy into standard metrology practices for improved efficiency.
  • This comparison aids in maintaining calibration laboratory accreditation through rigorous instrument validation.