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Updated: Aug 29, 2025

Non-aqueous Electrode Processing and Construction of Lithium-ion Coin Cells
Published on: February 1, 2016
Facile Replacement Reaction Enables Nano-Ag-Decorated Three-Dimensional Cu Foam as High-Rate Lithium Metal Anode
Qiang Wu1,2, Mingsheng Qin1,2, Hui Yan3
1State Key Laboratory of Advanced Electromagnetic Engineering and Technology, School of Electrical and Electronic Engineering, Huazhong University of Science and Technology, Wuhan, Hubei 430074, P. R. China.
Abstract:
In developing advanced lithium (Li) metal batteries with high-energy density, excellent cycle stability, and high-rate capability, it is imperative to resolve dendrite growth and volume expansion during repeated Li plating/stripping. 3D hosts featuring lithiophilic sites are expected to realize both spatial control and dendrite inhibition over Li nucleation. Herein, this work prepares silver (Ag) nanoparticle-decorated 3D copper (Cu) foam via a facile replacement reaction. The 3D host provides rigid skeleton to accommodate volume expansion during cycling. Ag nanoparticles show micro-structural affinity to guide efficient nucleation of Li, leading to reduced overpotential and enhanced electrochemical kinetics. As the result, under an ultrahigh current density of 10 mA cm-2, Cu@Ag foam/Li half cells demonstrate outstanding Coulombic efficiency (CE) of 97.2% more than 100 cycles. Also, Cu@Ag foam-Li symmetric cells sustain preeminent cycling over 900 h with a small voltage hysteresis of 32.8 mV at 3 mA cm-2. Moreover, the Cu@Ag foam-Li||LiFePO4 full cell demonstrates a high discharge capacity of 2.33 mAh cm-2 over 200 cycles with an excellent CE up to 99.9% at 0.6C under practical conditions (N/P = 1.3, 17.4 mg cm-2 LiFePO4). Notably, the full cell with LiFePO4 exhibits a higher areal capacity of 1 mAh cm-2 over 700 cycles under a high rate of 5C, corresponding to capacity retention up to 100% (N/P = 3, 17.4 mg cm-2 LiFePO4). This study provides a novel and simple strategy for constructing high-rate and long-life Li metal batteries.

