Performance of Impregnated Paper Decorated Blockboard Manufactured Using HDF as Equilibrium Layer

In order to further improve the performance of impregnated paper decorated blockboard (ecological board), high-density fiberboard (HDF) was selected as the equilibrium layer to replace the commonly used poplar veneer. Results showed that the performance of HDF ecological board can be comparable to that of poplar veneer ecological board. It had good appearance quality, and its surface scratch resistance, surface wear resistance, water resistance and mechanical properties met the requirements of National Standard GB/T 34722-2017. The surface cracking resistance of the ecological board prepared with HDF as the equilibrium layer reached the highest level (grade 5), far better than that of the poplar veneer ecological board. This was because HDF was a relatively homogeneous material, and its dry shrinkage in both the transverse direction and along the grain direction was much lower than that of the poplar veneer. This characteristic of HDF made it possible to improve the dimensional stability and bending resistance of blockboard substrates under dry and hot conditions. The formaldehyde emission of the HDF ecological board was higher than that of the poplar veneer ecological board, but it met the formaldehyde emission requirements of indoor materials according to GB 18580-2001.