Steerable directional bouncing and contact time reduction of impacting droplets on superhydrophobic stepped surfaces

The unbalanced capillary force provided by wettability patterns, non-uniform/asymmetric microtextures enables directional droplet transport, while macrotextures have shown potentials in reducing the contact time. Inspired by these findings, we design millimeter superhydrophobic stepped surfaces to simultaneously achieve highly steerable directional bouncing and contact time reduction of impacting droplets.

The stepped surfaces are fabricated by computerized numerical control, chemical oxidation, hydrophobic treatment. Systematic impact experiments are conducted under Weber number ranging from 10.5 to 20.5, two step heights (0.5 mm and 1.0 mm) and extensive impact positions.

Compared with known microtextured surfaces, the stepped surfaces exhibit excellent performance with the maximum lateral movement distance about 8 times of droplet radius, controllable rebound angle ranging from ∼ 32^° to ∼ 90^° and up to ∼ 30 % reduction in contact time. Particularly, we divide the directional bouncing characteristics into six regimes and attribute the variation of rebound velocity by the synergistic effects of viscous dissipation, excess surface energy, excess kinetic energy. It is demonstrated that the contact time is reduced by liquid mass redistribution and asymmetry enhancement. Predictive models of contact time that incorporate the coupling effects of impact position, impact velocity and step height are also established.