Comprehensive Model for the Synthesis of γ-Al₂O₃ Microsphere-Supported Bimetallic Iron- and Copper Oxide Materials

The effects of incipient wetness impregnation synthesis conditions on the macro- and microscopic properties of bimetallic iron oxide/copper oxide@γ-Al₂O₃ microspheres were elucidated. The key steering factors for the macroscopic distribution of the metals throughout the support, and for the metal nanoparticle sizes, were the pH of the impregnation solution, the counterions present in the metal precursor, the amount of negatively charged groups on the alumina, the complexation of iron, the impregnation strategy (simultaneous or sequential) and, in the latter case, the order of impregnation. The interactions taking place during impregnation are identified as competitive adsorption of charged dissolved species (Fe/Cu cations, protons, and additional anions) in the impregnation solution. Adsorption can take place on either charged alumina sites or previously deposited metal (i.e., iron on iron, copper on copper, iron on copper, and copper on iron) and is affected by counterion shielding. Modeling of these interactions via simulation on an in-house-developed python code allowed quantification of the adsorption constants for each of the above-mentioned processes, where iron adsorbs much faster than copper on all surfaces, and adsorption of iron on both alumina surface groups and previously deposited copper contributes majorly to the final iron distribution. The findings in this work will allow for better prediction and control over bimetallic materials synthesized via the simple and scalable impregnation procedure.