Crystallization of SrAl₁₂O₁₉ Nanocrystals from Amorphous Submicrometer Particles

Advanced instrumentation and modern analysis tools such as transmission electron microscopy (TEM) have led to phenomenal progress in understanding crystallization, in particular from solution, which is a prerequisite for the design-based preparation of a target crystal. Nevertheless, little has been understood about the crystallization pathway under high-temperature annealing (HTA) conditions. Metal oxide crystals are prominent materials that are usually obtained via HTA. Despite the widespread application of hydro-/solvothermal methods on the laboratory scale, HTA is the preferred method in many industries for the mass production of metal oxide crystals. However, poor control over the morphology and grain sizes of these crystals under extreme HTA conditions limits their applications. Here, applying ex-situ TEM, the transformation of a single amorphous spherical submicrometer precursor particle of SrAl₁₂O₁₉ (SA₆) at 1150 °C toward a nanosized thermodynamically favored hexagonal crystal is explored. It is illustrated in real space, step by step, how both kinetic and thermodynamic factors contribute to this faceting and morphology evolution. These results demonstrate a nonclassical nucleation and growth process consisting of densification, crystallite domain formation, oriented attachment, surface nucleation, 2-dimensional (2D) growth, and surface diffusion of the atoms to eventually result in the formation of a hexagonal platelet crystal. The TEM images further delineate a parent crystal driving the crystal lattice and morphological orientation of a network of interconnected platelets.