Recovery of iron from iron tailings by suspension magnetization roasting with biomass-derived pyrolytic gas

A major industrial solid waste, iron tailings occupy a large area and pose long-term pollution risks. The pyrolysis gas of biomass was used as reducing agent to suspension magnetize and roast iron tailings to recover iron in this study. The process conditions, phase transformation and microstructure evolution of the iron tailings, pyrolysis gas production, and reaction regulations were investigated to explain the mechanism of iron recovery by suspension magnetization roasting (SMR) under the action of biomass pyrolysis gas. These studies were conducted using X-ray diffraction, scanning electron microscopy, vibrating sample magnetometer, thermo-gravimetric and differential scanning calorimetry, brunauer-emmett-teller specific surface area, and gas chromatography. The results showed that, after the grinding-magnetic separation process, the iron recovery rate was 93.32 %; the iron grade of the iron concentrate was 61.50 %. The optimal process conditions were determined as follows: fast pyrolysis temperature of 600 °C, SMR temperature of 700 °C, biomass dosage of 10 %, and SMR time of 4-5 min. The formation of Fe₃O₄ from the surface to the interior of the particles during the reduction process, and formation of pores and cracks led to an increase in the specific surface area. The SMR temperature not only improved the heat and mass transfer effect in the reduction process but also generated more CO and H₂ through the reverse reaction of methanation, which work together to increase the saturation magnetisation of the unit sample. This method can be used to efficiently recover high quality iron from refractory iron ores.