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Updated: Aug 14, 2025

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Robotic Plaster Spraying: Crafting Surfaces with Adaptive Thin-Layer Printing.

Selen Ercan Jenny1, Ena Lloret-Fritschi1, David Jenny1

  • 1Department of Architecture, Chair of Architecture and Digital Fabrication, ETH Zurich, Zurich, Switzerland.

3D Printing and Additive Manufacturing
|January 19, 2023
PubMed
Summary
This summary is machine-generated.

This research explores robotic plaster spraying for digital craft in construction. An adaptive, thin-layer vertical printing method enables new design possibilities for building surfaces using additive manufacturing.

Keywords:
adaptive fabricationdata-driven prediction modelsrobotic plaster sprayingthin-layer printingvisualization of material behavior

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Area of Science:

  • Digital Craftsmanship
  • Robotic Construction
  • Additive Manufacturing

Background:

  • Traditional plasterwork serves functional and ornamental roles on building surfaces.
  • Modern plastering relies on rationalized, cost-efficient processes for standardized elements.
  • Existing construction robotics focus on automating standardized plastering, overlooking material plasticity.

Purpose of the Study:

  • To investigate the design potential of robotic plaster spraying.
  • To propose an adaptive, thin-layer vertical printing method for plasterwork.
  • To introduce digital craft through additive manufacturing in construction.

Main Methods:

  • Developed a digitally controlled process for spraying thin layers of plaster onto vertical surfaces.
  • Employed an adaptive, thin-layer vertical printing method without formwork or support structures.
  • Conducted systematic studies with physical testing and data collection for material behavior analysis.

Main Results:

  • Demonstrated the creation of volumetric formations and patterns on building surfaces.
  • Enabled the development of methods to predict and visualize complex plaster material behavior.
  • Explored the potential for designing with plaster's inherent plasticity in digital tools.

Conclusions:

  • Robotic plaster spraying offers new design possibilities for building surfaces.
  • Additive manufacturing via thin-layer vertical printing can foster digital craft in construction.
  • Further research can enable digital design tools that leverage plaster's plasticity.