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Modeling and Similitude01:12

Modeling and Similitude

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Scaled modeling is a fundamental technique in engineering, enabling the study of large and complex systems by creating smaller, manageable replicas that recreate critical characteristics of the original. In hydrology and civil infrastructure, for example, scaled models of dams help analyze water flow, turbulence, and pressure. This method allows for accurate predictions of real-world behavior within a controlled environment, significantly reducing the cost and time involved in full-scale...
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A Review of Image-Based Simulation Applications in High-Value Manufacturing.

Llion Marc Evans1,2, Emrah Sözümert1, Bethany E Keenan3

  • 1Faculty of Science and Engineering, Swansea University, Swansea, SA1 8EN UK.

Archives of Computational Methods in Engineering : State of the Art Reviews
|January 23, 2023
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Summary

Image-Based Simulation (IBSim) enhances manufacturing accuracy by creating digital models from image data, outperforming traditional Computer Aided Design (CAD). This method enables precise, part-specific virtual testing for high-value manufactured goods.

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Area of Science:

  • Engineering and Materials Science
  • Computational Science

Background:

  • Image-Based Simulation (IBSim) traditionally used in biomedicine, now extends to High-Value Manufacturing (HVM) due to advanced imaging.
  • IBSim addresses discrepancies between designed and as-manufactured parts and characterizes complex geometries intractable with CAD.

Purpose of the Study:

  • To review the diverse applications of IBSim within the High-Value Manufacturing sector.
  • To highlight IBSim's utility in scenarios with significant design-to-manufacturing variations and complex geometries.

Main Methods:

  • Review of existing literature on Image-Based Simulation applications in HVM.
  • Categorization of IBSim uses across material characterization, manufacturing techniques, design impact, product customization, and biomimicry.

Main Results:

  • IBSim enables part-specific virtual testing, crucial for quality control in HVM.
  • Applications span composite materials, additive manufacturing, foams, and interface bonding like welding.
  • The review details IBSim's role in understanding geometric deviations and enabling product personalization.

Conclusions:

  • IBSim offers a significant advancement for accuracy and customization in High-Value Manufacturing.
  • Future trends indicate expanded use of IBSim for complex material characterization and performance prediction.