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3D Printing as a Planning Tool to Optimize Sinonasal Irrigation
Thomas J Lepley1, Kanghyun Kim1,2, Melissa Ardizzone1
1Department of Otolaryngology-Head & Neck Surgery, The Ohio State University, Columbus, OH, USA.
The Annals of Otology, Rhinology, and Laryngology
|January 27, 2023
Summary
3D printing aids in planning sinus irrigation for better outcomes. Specific head positions and the backfill technique significantly improve irrigant penetration to targeted sinuses.
Area of Science:
- Otolaryngology
- Medical Imaging
- Biomedical Engineering
Background:
- Topical sinus irrigation is crucial for managing sinonasal diseases.
- Irrigant penetration to sinuses can be unpredictable.
- 3D printing offers a potential solution for optimizing irrigation planning.
Purpose of the Study:
- To investigate the utility of 3D printing for planning topical sinus irrigation.
- To evaluate the impact of different head positions and irrigation techniques on sinus penetration.
Main Methods:
- Eight patient-specific 3D-printed models were created from CT scans.
- Sinus irrigations were performed using a squeeze bottle in four distinct head positions.
- Both conventional (upper nostril) and backfill (lower nostril) irrigation techniques were tested.
Main Results:
- Significant variations in sinus penetration were observed based on head position.
- The 90° to-the-side and 90° forward positions were most effective for irrigation.
- Backfill technique showed superiority over conventional method in side-tilted positions.
Conclusions:
- Head position and irrigation technique critically influence sinus irrigation effectiveness.
- The backfill technique appears to enhance irrigant delivery to sinus ostia.
- 3D printing serves as a valuable tool for guiding personalized sinus irrigation strategies.

