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Three-dimensional Printing Technologies in Craniofacial Plastic Surgery: An Institutional Experience
Ziwei Zhang1, Wenqing Han, Byeong Seop Kim
1Department of Plastic and Reconstructive Surgery, Shanghai Ninth People's Hospital, Shanghai JiaoTong University School of Medicine, 200011, Shanghai, China.
The Journal of Craniofacial Surgery
|February 2, 2023
Summary
Three-dimensional (3D) printing in craniofacial plastic surgery enhances surgical planning and patient outcomes. This technology offers accurate, patient-specific models and implants, leading to high patient satisfaction.
Area of Science:
- Medical Engineering
- Plastic Surgery
- Biomedical Imaging
Background:
- Three-dimensional (3D) printing has emerged as a transformative technology in craniofacial plastic surgery.
- Its application allows for the creation of patient-specific tools, improving surgical precision and outcomes.
Purpose of the Study:
- To share institutional experience with 3D printing in craniofacial plastic surgery.
- To evaluate the efficacy of 3D printing for contour models, surgical guides, and implants.
Main Methods:
- A retrospective analysis of 59 patients undergoing craniofacial procedures between September 2009 and September 2021.
- Utilized 3D printing for applications in congenital malformations, trauma repair, and cosmetic surgery.
- Compared preoperative designs with postoperative imaging data to assess accuracy and outcomes.
Main Results:
- All patients achieved excellent postoperative bone measurements aligning with preoperative designs.
- Significant improvements in aesthetic appearance were observed across all patient groups.
- High patient satisfaction rates were reported, particularly for cases involving congenital deformities.
Conclusions:
- Rapid prototyping 3D printing technology offers a practical and anatomically precise method for developing patient-specific surgical tools.
- These tools are valuable for surgical planning, simulation, and clinical evaluation in craniofacial plastic surgery.
- Expanding the use of 3D printing in this field promises substantial benefits for both surgeons and patients.

