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Investigations for Material Tracing in Selective Laser Sintering: Part Ι: Methodical Selection of a Suitable Marking
Tom Eggers1, Frank von Lacroix1, Fridolin van de Kraan1
1Volkswagen AG Wolfsburg, Berliner Ring 2, 38438 Wolfsburg, Germany.
Materials (Basel, Switzerland)
|February 11, 2023
Summary
Selective laser sintering (SLS) of polymers requires enhanced reliability. This study introduces a marker-based traceability method to improve process understanding and component quality in polymer SLS manufacturing.
Area of Science:
- Additive Manufacturing
- Polymer Science
- Materials Engineering
Background:
- Selective laser sintering (SLS) of polymers is advancing towards functional component production, but faces challenges in reliability and reproducibility.
- Understanding material aging mechanisms is crucial for improving SLS process control and component quality.
- Traceability of materials and identification of defective components are needed for process optimization.
Purpose of the Study:
- To present a marker-based traceability methodology for optimizing the polymer SLS process.
- To systematically select a suitable marking agent for integration into the SLS process.
- To enhance the understanding of material behavior during SLS for improved manufacturing outcomes.
Main Methods:
- Analysis of sinter material properties relevant to marking.
- Evaluation of various marking technologies for compatibility with SLS.
- Development and application of a selection methodology for marking agents.
- Experimental investigation of marking agent suitability in SLS.
Main Results:
- A systematic selection methodology for marking agents was established.
- Modified polymer marking technology was identified as the most suitable for SLS applications.
- The study provides a foundation for experimental validation of marking agent performance.
Conclusions:
- Marker-based traceability offers an efficient approach to achieve reproducible, high-quality manufacturing in polymer SLS.
- Improved process understanding through material marking can address reliability and reproducibility concerns.
- The selection of appropriate marking agents is critical for successful implementation of traceability in SLS.

