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Fabrication and Design of Wood-Based High-Performance Composites
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Fibrx Rocking Chair: Design and Application of Tailored Timber as an Embedded Frame for Natural Fibre-Reinforced
Alexandra Pittiglio1, Ailey Simpson1, Vanessa Costalonga Martins2
1ITECH Master Program, University of Stuttgart, Keplerstr. 11, 70174 Stuttgart, Germany.
Polymers
|February 11, 2023
Summary
This study introduces a sustainable hybrid fabrication system using laminated timber veneer and natural fibre-reinforced composites (NFRPs). This innovative approach reduces waste by eliminating formwork for bent structural elements.
Area of Science:
- Materials Science and Engineering
- Sustainable Architecture
- Additive Manufacturing
Background:
- The construction industry requires sustainable innovations, including renewable materials and reduced fabrication waste.
- Laminated timber veneer and natural fibre-reinforced composites (NFRPs) offer potential for strategic material placement and programmed performance.
- Traditional fabrication of bent timber or fibre-reinforced polymer (FRP) elements often necessitates wasteful temporary formwork.
Purpose of the Study:
- To develop a hybrid material and fabrication system for sustainable construction.
- To leverage laminated timber veneer and NFRPs for additive manufacturing processes.
- To demonstrate a waste-reducing fabrication method for structurally performative bent elements.
Main Methods:
- Development of a hybrid fabrication system combining laminated timber veneer and NFRPs.
- Utilizing thin, bent laminated veneer as an integrated frame for coreless filament winding of NFRP.
- Employing integrative design and simulation methods for prototype development.
- Fabrication of a rocking chair prototype to showcase the system's architectural potential.
Main Results:
- A novel hybrid fabrication approach was successfully developed and demonstrated.
- The system eliminates the need for temporary formwork in creating bent structural elements.
- The rocking chair prototype validated the architectural and structural potential of the hybrid system.
Conclusions:
- The developed hybrid system offers a sustainable and efficient alternative for fabricating complex architectural components.
- This fabrication method significantly reduces waste associated with traditional formwork.
- The integration of laminated timber veneer and NFRPs opens new possibilities for sustainable design in the building industry.
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