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Film Extrusion of Crambe abyssinica/Wheat Gluten Blends

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Sustainable Packaging Design for Molded Expanded Polystyrene Cushion.

Normah Kassim^1,2, Shayfull Zamree Abd Rahim^1,2, Wan Abd Rahman Assyahid Wan Ibrahim^1,2

¹Faculty of Mechanical Engineering and Technology, University Malaysia Perlis, Arau 02600, Perlis, Malaysia.

Materials (Basel, Switzerland)

|February 25, 2023

Summary

This study optimizes expanded polystyrene (EPS) packaging design for sustainability. Key parameters like rib positioning and thickness reduce waste, cutting costs by 48% and CO2 emissions by 27%.

Keywords:

closed-cell foam design parameter drop test finite element analysis protective packaging

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Area of Science:

Materials Science
Sustainable Packaging Design
Environmental Engineering

Background:

Molded expanded polystyrene (EPS) cushions offer excellent shock absorption but contribute to packaging waste and pollution.
Despite environmental concerns, EPS packaging's reusability presents an opportunity for sustainable solutions.
Optimizing EPS cushion design is crucial to mitigate its environmental impact.

Purpose of the Study:

To identify critical design parameters for sustainable expanded polystyrene (EPS) cushion packaging.
To verify the effectiveness of these parameters through experimental and simulation methods.
To contribute to the development of eco-friendly packaging solutions in the manufacturing industry.

Main Methods:

Experimental drop testing was employed to assess cushion performance.
Design simulation analysis was conducted to evaluate parameter effectiveness.
Key design elements including rib positioning, cushion thickness, package layout, and size were investigated.

Main Results:

Four primary design elements were identified: rib positioning, EPS cushion thickness, package layout, and packing size.
Integration of these parameters led to a 48% reduction in development costs.
Significant savings were achieved, including a 25% reduction in mold modification time and a 27% decrease in carbon dioxide (CO2) emissions.

Conclusions:

Optimized design parameters significantly enhance the sustainability of EPS packaging.
The findings reduce environmental impact and offer substantial economic and time benefits for manufacturers.
This research supports the development of productive and environmentally conscious packaging designs.