Transferability of Diffractive Structure in the Compression Molding of Chalcogenide Glass

This study investigates the use of Ge₂₈Sb₁₂Se₆₀ chalcogenide glass for the compression molding of an infrared optical lens with a diffractive structure. Firstly, a mold core was prepared through ultra-precision grinding of tungsten carbide, and a chalcogenide glass preform was crafted through a polishing process and designed with a radius that would prevent gas isolation during the molding process. The test lens was then molded at various temperature conditions using the prepared mold core and preform. The diffractive structures of both the mold core and the resulting molded lens were analyzed using a microscope and white light interferometer. The comparison of these diffractive structures revealed that the molding temperature had an effect on the transferability of the diffractive structure during the molding of the chalcogenide glass lens. Furthermore, it was determined that, when the molding temperature was properly adjusted, the diffractive structure of the core could be fully transferred to the surface of the chalcogenide lens. Optimized chalcogenide glass-based lenses have the potential to serve as cost-effective yet high-performance IR optics.