A Method to Improve Mounting Tolerance of Open-Type Optical Linear Encoder

Accuracy becomes progressively important in the wake of development in advanced industrial equipment. A key position sensor to such a quest is the optical linear encoder. Occasionally, inappropriate mounting can cause errors greater than the accuracy grade of the optical linear encoder itself, especially for open-type optical linear encoders, where the mounting distance between the reading head and main scale must be accurately controlled. This paper analyzes the diffraction fields of a traditional scanning reticle made by amplitude grating and a newly designed combined grating; the latter shows a more stable phase in mathematical calculation and simulations. The proposed combined gratings are fabricated in a laboratory and assembled into the reading heads. The experimental results indicate that the mounting tolerance between the reading head and the main scale of the optical linear encoder can be improved.