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Updated: Aug 5, 2025

The Modular Design and Production of an Intelligent Robot Based on a Closed-Loop Control Strategy
Published on: October 14, 2017
A Cascade BP Neural Network Tuned PID Controller for a High-Voltage Cable-Stripping Robot.
Jun Zhong1, Shaoguang Hu1, Zhichao Wang1
1College of Mechanical & Electrical Engineering, Hohai University, Changzhou 213022, China.
A new robot automates live cable stripping for 10 kV power grids, enhancing safety and efficiency. This automated solution offers improved speed tracking and stability compared to traditional methods.
Area of Science:
- Electrical Engineering
- Robotics
- Control Systems
Background:
- Manual cable stripping in 10 kV power grids poses risks to workers.
- Existing automated grid maintenance solutions are often multi-functional and bulky, not specialized for cable stripping.
- There is a need for specialized, safe, and efficient automated solutions for cable stripping in power distribution networks.
Purpose of the Study:
- To introduce a novel live working cable-stripping robot designed for 10 kV overhead power lines.
- To develop and implement an advanced control system for the robot, addressing nonlinear system dynamics.
- To validate the robot's structural feasibility and the controller's performance in a practical cable-stripping scenario.
Main Methods:
- Design of a specialized cable-stripping robot considering the constraints of 10 kV overhead line environments.
- Development of a cascade PID control technology integrated with a back propagation neural network (BPNN) for enhanced adaptability and robustness.
- Conducting a 95 mm² cable-stripping experiment to evaluate the robot and controller performance.
Main Results:
- The developed BPNN-PID controller demonstrated superior speed tracking and system stability compared to traditional PID controllers.
- The cable-stripping robot proved structurally feasible for live working on 10 kV overhead cables.
- The robot successfully replaced manual stripping procedures in experimental conditions.
Conclusions:
- The novel cable-stripping robot is a viable and safer alternative to manual methods for 10 kV power grid maintenance.
- The BPNN-PID control strategy offers significant advantages in robustness and adaptability for nonlinear robotic systems in power infrastructure.
- This technology has the potential for practical implementation in routine power maintenance operations, improving worker safety and operational efficiency.
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