Microstructure and Properties of Ti(C,N)-Based Cermets with Al_xCoCrFeNiTi Binder

Al_xCoCrFeNiTi (x = 0.1, 0.3, 0.6, 1) powders were prepared via mechanical alloying and were used as binders for SPS-produced Ti(C,N)-based cermets. The effects of AlxCoCrFeNiTi binder on phase composition, morphology, room-temperature mechanical properties, and oxidation resistance of cermets were studied. The research showed that cermets with Al_xCoCrFeNiTi binders exhibited a more homogeneous core-rim structure than cermets with cobalt binders. The Vickers hardness and fracture toughness of cermets with Al_xCoCrFeNiTi binders increased with the aluminum molar ratio due to the grain refinement and solid solution strengthening effect of carbonitrides. After static oxidation at 1000 °C, the mass gain of the cermets with Al_xCoCrFeNiTi binders changed according to a quasi-parabolic law, and the lowest mass gain was obtained in the cermet with Al_0.6CoCrFeNiTi binder. The oxidation kinetics curve of the benchmark cermet with cobalt followed a linear law. The oxidation product of Ti(C,N)-based cermet with cobalt was rich in TiO₂, and the Ti(C,N)-based cermets with Al_xCoCrFeNiTi binders were transformed into complex oxides, such as NiMoO₄, NiWO₄, FeMoO₄, Fe₃Ti₃O₉, and Ni₃TiO₇. The oxide layer on the cermet with Al_0.6CoCrFeNiTi appeared to be dense and protective, which inhibited the diffusion of oxygen into the cermet and improved the oxidation resistance of the final product.