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In-House 3D Printing and Model Processing Technique for Creating High-Fidelity Transparent Craniofacial Models
Bryce K Hendren-Santiago1, Hannes Prescher2, Isabella Gomez3
1From the Pritzker School of Medicine.
Plastic and Reconstructive Surgery
|April 13, 2023
Summary
This study introduces a new, low-cost method for creating transparent 3D models of craniofacial anatomy. These models improve surgical planning by clearly showing critical intraosseous structures, enhancing patient safety.
Area of Science:
- Medical Engineering
- Surgical Planning
- 3D Printing in Medicine
Background:
- High-fidelity stereolithographic models are vital in craniofacial surgery.
- Existing 3D models often lack detail of intraosseous structures, limiting surgical planning.
- Limited resources hinder access to advanced 3D modeling for many medical centers.
Purpose of the Study:
- To develop a novel, cost-effective technique for creating transparent 3D craniofacial models.
- To improve preoperative planning and intraoperative guidance for craniofacial osteotomies.
- To highlight critical intraosseous anatomy, including nerves and tooth roots.
Main Methods:
- Utilized a novel technique for producing transparent 3D models.
- Focused on accurately representing patient-specific intraosseous craniofacial anatomy.
- Demonstrated applications in planning osteotomies requiring visualization of critical structures.
Main Results:
- Successfully created high-fidelity transparent 3D models at a reduced cost.
- Accurately displayed tooth roots, inferior alveolar nerve, and optic nerve.
- Showcased diverse applications for preoperative planning.
Conclusions:
- The novel technique offers a low-cost solution for producing transparent 3D models.
- These models enhance the visualization of critical intraosseous structures for craniofacial surgery.
- This advancement aids in preoperative planning and reduces the risk of intraoperative injury.

