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Updated: Jul 31, 2025

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3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
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A Novel Method to Reconstruct the Upper and Lower Jaws Using 3D-Custom-Made Titanium Implants.
1Jehad Al-Sukhun, Oral Maxillofacial Surgery Department, Emirates Hospital, Jumeirah, Dubai, United Arab Emirates.
The Journal of Craniofacial Surgery
|May 3, 2023
Summary
This study introduces 3D-custom-made titanium implants with unique projections for reconstructing large jaw defects. This novel approach successfully restored oral and facial structures in a patient with Gorlin syndrome.
Area of Science:
- Oral and Maxillofacial Surgery
- Biomaterials Engineering
- 3D Printing in Medicine
Background:
- Gorlin syndrome can cause extensive maxilla and mandible defects, significantly impacting oral and facial structures.
- Traditional custom-made implants face limitations in addressing large bony defects and restoring full function.
- Reconstruction of significant jaw defects requires advanced solutions for optimal patient outcomes.
Observation:
- A 20-year-old male with Gorlin syndrome underwent reconstruction of large maxilla and mandible defects.
- 3D-custom-made titanium implants featuring abutment-like projections were utilized for reconstruction.
- The implants were designed using computed tomography data, simulated, and fabricated via selective milling.
Findings:
- The novel 3D-custom-made titanium implants with abutment-like projections were successfully implanted.
- No postoperative infections or foreign body reactions were observed during a 1-year follow-up.
- The implants aimed to rehabilitate oral and facial shape, esthetics, function, and occlusion.
Implications:
- This represents the first reported use of 3D-custom-made titanium implants with abutment-like projections for extensive jaw reconstruction.
- The technique shows promise in overcoming limitations of existing custom-made implants for large bony defects.
- This innovative approach may offer improved functional and esthetic rehabilitation for patients with severe maxillofacial defects.

