Related Experiment Video
Updated: Jul 30, 2025

Three-Dimensional Reconstruction of Orbital Fractures
Published on: May 16, 2025
3-D Printed Fracture Models Improve Resident Performance and Clinical Outcomes in Operative Fracture Management
Kendall M Masada1, Danielle M Cristino1, Kayley A Dear1
1Hospital of the University of Pennsylvania, Department of Orthopaedic Surgery, University of Pennsylvania, Philadelphia, Pennsylvania.
Objective:
To determine if preoperative examination of patient additive manufactured (AM) fracture models can be used to improve resident operative competency and patient outcomes.
Design:
Prospective cohort study. Seventeen matched pairs of fracture fixation surgeries (for a total of 34 surgeries) were performed. Residents first performed a set of baseline surgeries (n = 17) without AM fracture models. The residents then performed a second set of surgeries randomly assigned to include an AM model (n = 11) or to omit it (n = 6). Following each surgery, the attending surgeon evaluated the resident using an Ottawa Surgical Competency Operating Room Evaluation (O-Score). The authors also recorded clinical outcomes including operative time, blood loss, fluoroscopy duration, and patient reported outcome measurement information system (PROMIS) scores of pain and function at 6 months.
Setting:
Single-center academic level one trauma center.
Participants:
Twelve orthopaedic residents, between postgraduate year (PGY) 2 and 5, participated in this study.
Results:
Residents significantly improved their O-Scores between the first and second surgery when they trained with AM models for the second surgery (p = 0.004, 2.43 ± 0.79 versus 3.73 ± 0.64). Similar improvements were not observed in the control group (p = 0.916, 2.69 ± 0.69 versus 2.77 ± 0.36). AM model training also significantly improved clinical outcomes, including surgery time (p = 0.006), fluoroscopy exposure time (p = 0.002), and patient reported functional outcomes (p = 0.0006).
Conclusions:
Conclusions: Training with AM fracture models improves the performance of orthopaedic surgery residents during fracture surgery.

