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Near-Surface-Defect Detection in Countersunk Head Riveted Joints Based on High-Frequency EMAT.
Shuchang Zhang1, Jiang Xu1, Xin Yang1
1School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China.
Materials (Basel, Switzerland)
|June 10, 2023
Summary
High-frequency electromagnetic acoustic transducers (EMATs) effectively detect near-surface defects in countersunk head riveted joints (CHRJs). A linear correlation was found between defect depth and the reflection coefficient, enabling precise flaw assessment in aerospace and marine applications.
Area of Science:
- Materials Science
- Non-destructive Testing
- Mechanical Engineering
Background:
- Countersunk head riveted joints (CHRJs) are critical components in aerospace and marine structures.
- Stress concentrations in CHRJs can lead to near-surface defects requiring reliable inspection methods.
Purpose of the Study:
- To detect near-surface defects in CHRJs using high-frequency electromagnetic acoustic transducers (EMATs).
- To analyze the relationship between defect characteristics and ultrasonic wave propagation.
- To establish a quantitative method for assessing defect depth.
Main Methods:
- Ultrasonic wave propagation analysis using reflection and transmission theory.
- Finite element simulation to study defect impact on ultrasonic energy distribution.
- Experimental validation using 10-MHz EMATs on CHRJ samples with controlled defects.
- Wavelet-threshold denoising for signal enhancement.
Main Results:
- Simulation identified the second defect echo as a key indicator for detection.
- A positive correlation between reflection coefficient and defect depth was simulated.
- Experimental results confirmed a linearly positive correlation between reflection coefficient and defect depth.
- High-frequency EMATs demonstrated efficacy in detecting near-surface defects.
Conclusions:
- High-frequency EMATs provide a viable method for detecting near-surface defects in CHRJs.
- The established correlation allows for quantitative assessment of defect depth.
- This technique enhances the safety and integrity of critical riveted structures.
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