Ab Initio Thermochemistry of Highly Flexible Molecules for Thermal Decomposition Analysis

Pyrolysis is a promising technology for chemical recycling of waste plastics, since it enables the generation of high-value chemicals with low capital and operating cost. The calculation of thermodynamic equilibrium composition using the Gibbs free energy minimization approach can determine pyrolysis operating conditions that produce desired products. However, the availability of thermochemical data can limit the application of equilibrium calculations. While density functional theory (DFT) calculations have been commonly used to produce accurate thermochemical data (e.g., enthalpies of formation) of small molecules, the accuracy and computational cost of these calculations are both challenging to handle for large, flexible molecules, exhibiting multiple conformations at elevated (i.e., pyrolysis) temperatures. In this work, we develop a computational framework to calculate accurate, temperature-dependent thermochemistry of large and flexible molecules by combining force field based conformational search, DFT calculations, thermochemical corrections, and Boltzmann statistics. Our framework produces accurately calculated thermochemistry that is used to predict equilibrium thermal decomposition profiles of octadecane, a model compound of polyethylene. Our thermochemistry results are compared against literature data demonstrating a great agreement, and the predicted decomposition profiles rationalize a series of pyrolysis experimental observations. Our work systematically addresses entropic contributions of large molecules and suggests paths for accurate and yet computationally feasible calculations of Gibbs free energies. The first-principles-based thermodynamic equilibrium analysis proposed in this work can be a significant step toward predicting temperature-dependent product distributions from plastic pyrolysis and guide experimentation on chemical plastic recycling.