Scalable, solvent-free transparent film-based air filter with high particulate matter 2.5 filtration efficiency

Over the course of the COVID-19 pandemic, people have realized the importance of wearing a mask. However, conventional nanofiber-based face masks impede communication between people because of their opacity. Moreover, it remains challenging to achieve both high filtration performance and transparency through fibrous mask filters without using harmful solvents. Herein, scalable transparent film-based filters with high transparency and collection efficiency are fabricated in a facile manner by means of corona discharging and punch stamping. Both methods improve the surface potential of the film while the punch stamping procedure generates micropores in the film, which enhances the electrostatic force between the film and particulate matter (PM), thereby improving the collection efficiency of the film. Moreover, the suggested fabrication method involves no nanofibers and harmful solvents, which mitigates the generation of microplastics and potential risks for the human body. The film-based filter provides a high PM_2.5 collection efficiency of 99.9 % while maintaining a transparency of 52 % at the wavelength of 550 nm. This enables people to distinguish the facial expressions of a person wearing a mask composed of the proposed film-based filter. Moreover, the results of durability experiments indicate that the developed film-based filter is anti-fouling, liquid-resistant, microplastic-free and foldability.