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A Method for Achieving Nanoscale Visual Positioning Measurement Based on Ultra-Precision Machining Microstructures.

Yihan Chen1, Honglu Li1, Zijian Zhu1

  • 1School of Mechanical Engineering and Automation, Harbin Institute of Technology, Shenzhen 518055, China.

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Complex surface morphology enhances microscopic visual measurement accuracy. A combined SURF and template-matching algorithm achieves 54 nm repeatability for ultra-precision machining measurements.

Keywords:
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Area of Science:

  • Metrology and Surface Engineering
  • Optical Measurement Techniques

Background:

  • Microscopic visual measurement is crucial for precision engineering.
  • Image registration algorithms and observed morphology significantly impact measurement accuracy and speed.
  • Surface microstructure analysis is key to understanding material properties.

Purpose of the Study:

  • To analyze the influence of surface morphology on image registration algorithms.
  • To identify optimal observation objects for accurate microscopic measurements.
  • To develop an improved image registration method for ultra-precision measurements.

Main Methods:

  • Investigated the relationship between surface morphology complexity and image registration accuracy.
  • Evaluated common image registration algorithms for microscopic visual measurement.
  • Developed a hybrid approach using the SURF algorithm for initial alignment and template matching with interpolation for precise measurement.

Main Results:

  • Complex surface morphology provides more features, enhancing image registration accuracy.
  • The proposed hybrid method (SURF + template matching with interpolation) demonstrated high performance.
  • Achieved a repeatability of approximately 54 nm for a 25 μm planar displacement measurement.

Conclusions:

  • Ultra-precision machined surfaces with complex microstructures are ideal for microscopic visual measurement.
  • The combined SURF and template-matching algorithm offers a robust and accurate solution for high-precision measurements.
  • This method significantly improves the repeatability and accuracy of microscopic visual measurements.