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Digital Manufacturing of Functional Ready-to-Use Microfluidic Systems.

Vahid Karamzadeh1,2, Ahmad Sohrabi-Kashani1,2, Molly Shen1,2

  • 1Biomedical Engineering Department, McGill University, Montreal, QC, H3A 0G1, Canada.

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Summary
This summary is machine-generated.

Additive digital manufacturing enables the low-cost, rapid production of fully functional, monolithic capillaric circuits (CCs). This breakthrough in 3D printing microfluidics eliminates the need for external pumps and transient surface treatments.

Keywords:
3D printingcapillaric circuitsdiagnosticsdigital manufacturingfunctional microfluidicshydrophilic ink

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Area of Science:

  • Microfluidics
  • Additive Manufacturing
  • Materials Science

Background:

  • Digital manufacturing (DM) has potential for microfluidics but faces challenges with resolution and peripheral dependence.
  • Capillaric circuits (CCs) are self-contained microfluidic systems relying on tailored hydrophilicity.
  • Current CC hydrophilization methods (plasma treatment) are transient, irreproducible, and limit design.

Purpose of the Study:

  • To report the additive DM of monolithic, intrinsically hydrophilic CCs using 3D printing.
  • To introduce novel designs for capillary valves and bubble-free conduits.
  • To demonstrate the integration of capillary pumps within the CC structure.

Main Methods:

  • 3D printing of CCs using a poly(ethylene glycol)diacrylate ink with hydrophilic acrylic acid crosslinkers.
  • Development of a robust capillary valve and circular-section embedded conduits.
  • Integration of a porous gyroid structure for an embedded capillary pump.

Main Results:

  • Successfully fabricated monolithic, fully functional, and intrinsically hydrophilic CCs.
  • Demonstrated a new capillary valve design and bubble-free conduits.
  • Achieved elimination of external pumps by embedding capillary pump structures.
  • Illustrated CC functionality with an immunoassay.

Conclusions:

  • Additive DM offers a rapid (under 30 min), low-cost, and distributed method for producing ready-to-use microfluidic systems.
  • Monolithic CCs with embedded capillary pumps and robust valves are now feasible.
  • This approach significantly advances the accessibility and applicability of microfluidic devices.