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Updated: Jul 18, 2025

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Author Spotlight: Advancements in CAR-T Cell Manufacturing and Gene Therapy Production
Published on: August 18, 2023
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Chimeric Antigen Receptor T Cell Manufacturing on an Automated Cell Processor.
Rene Machietto1, Nicholas Giacobbe1, Jessica Perazzelli2
1Cell and Gene Therapy Laboratory, Department of Pathology and Laboratory Medicine, Children's Hospital of Philadelphia.
Journal of Visualized Experiments : Jove
|August 22, 2023
Summary
Manufacturing chimeric antigen receptor (CAR)-T cells for therapy is optimized using the automated CliniMACS Prodigy system. This semi-automated T cell transduction (TCT) process enhances clinical scale production, reduces errors, and minimizes contamination risk.
Area of Science:
- Cellular immunotherapy
- Biotechnology
- Oncology
Background:
- Chimeric antigen receptor (CAR)-T cell therapy shows promise for treating various diseases.
- Traditional CAR-T cell manufacturing is complex, costly, and prone to contamination.
- Automated systems offer a solution for scalable and safer cell therapy production.
Purpose of the Study:
- To describe the T cell transduction (TCT) process for CAR-T cell manufacturing using the CliniMACS Prodigy automated system.
- To demonstrate the feasibility and advantages of semi-automated CAR-T cell production.
- To provide a guide for cGMP-compliant manufacturing and regulatory submissions.
Main Methods:
- Utilized the CliniMACS Prodigy for semi-automated CAR-T cell manufacturing.
- Employed the TCT process including T cell enrichment, activation, transduction, expansion, and harvest.
- Customized the process using the Activity Matrix functionality.
- Ensured compliance with current Good Manufacturing Practice (cGMP).
Main Results:
- Demonstrated the feasibility of clinical-scale CAR-T cell manufacturing using the automated system.
- Highlighted reduced human involvement, leading to time savings, decreased variability, and fewer errors.
- Detailed the steps for cGMP-compliant production and discussed release testing requirements.
Conclusions:
- The CliniMACS Prodigy facilitates efficient, scalable, and safer CAR-T cell manufacturing.
- Semi-automated processing minimizes risks associated with traditional methods.
- This approach supports clinical applications, exemplified by an ongoing trial in pediatric B-cell malignancies.

