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A High-Precision Multi-Beam Optical Measurement Method for Cylindrical Surface Profile.

Yinghong Zhou1, Zhiliang Wu1, Nian Cai1

  • 1School of Information Engineering, Guangdong University of Technology, Guangzhou 510006, China.

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Summary
This summary is machine-generated.

A new multi-beam optical method precisely measures cylindrical workpiece surface profiles. This optical sensing technique achieves high accuracy in determining curvature radius, outperforming existing methods.

Keywords:
cylindrical surface profilemachine visionmulti-beam optical measurementsurface normal vector

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Area of Science:

  • Metrology
  • Optical Engineering
  • Surface Metrology

Background:

  • Accurate measurement of cylindrical workpiece surface profiles is crucial for quality control.
  • Existing methods may lack precision or efficiency for complex surface characterization.

Purpose of the Study:

  • To develop a high-precision, automated optical method for measuring the surface profile of cylindrical workpieces.
  • To enable accurate determination of the curvature radius of cylindrical surfaces.

Main Methods:

  • Acquisition of successive images of the workpiece surface using a multi-beam angle sensor under varying light directions.
  • Estimation of light directions and calculation of surface normal vectors from image feature regions.
  • Reconstruction of a depth map based on surface normal vectors to determine the curvature surface.

Main Results:

  • The proposed method successfully reconstructs the curvature surface profile of cylindrical workpieces.
  • Achieved a mean error of 0.89% for the curvature radius measurement.
  • Demonstrated a reasonable measurement speed of 10.226 seconds.

Conclusions:

  • The multi-beam optical method offers a precise and efficient solution for automated surface profile measurement of cylindrical workpieces.
  • The technique provides superior measurement accuracy compared to existing methods.
  • This approach facilitates accurate curvature radius determination for industrial applications.