Smart Manipulation of Complex Optical Elements via Contact-adaptive Dry Adhesives

The implementation of complex, high-precision optical devices or systems, which have vital applications in the aerospace, medical, and military fields, requires the ability to reliably manipulate and assemble optical elements. However, this is a challenging task as these optical elements require contamination-free and damage-free manipulation and come in a variety of sizes and shapes. Here, a smart, contact-adaptive adhesive based on magnetic actuation is developed to address this challenge. Specifically, the surface bio-inspired adhesives made of fluororubber facilitate contamination-free and damage-free adhesion. The stiffness modulation of packaged magnetorheological grease based on the magnetorheological effect endows the smart adhesive with a high conformability to the optical elements in the soft state, a high grip force in the stiff state, and the ability to quickly release the optical elements in the recovered soft state. The smart adhesive provides a versatile solution for reliably and quickly manipulating and assembling multiscale optical elements with planar or complex 3D shapes without causing surface contamination or damage. These extraordinary capabilities are demonstrated by the manipulation and assembly of various optical elements, such as convex/concave/ball lenses and extremely complex-shaped light guide plates. The proposed smart adhesive is a promising candidate for conventional optical element manipulation technologies.