Sustainable colonization of Mars using shape optimized structures and in situ concrete

The major obstacle to Martian colonization is the mission cost which requires significant reduction. From the structural engineering point of view, importing materials and structural elements from Earth or massive excavations on the surface of Mars require an enormous amount of energy; thus, inflatable and under-surface structures as the main options for Martian colonization seem unrealistically expensive. Construction of affordable buildings onsite using only in situ sources may represent an ideal solution for Martian colonization. On the other hand, solar energy, at the early stage of colonization, would be the only available, practical, and low-cost energy source on Mars. Though, for sustainable and broad colonization, the energy required for construction and the construction cost should be minimized. Here, we propose three types of simple (relatively optimized), perforated, and algorithmic shape-optimized Martian structures to minimize the material and energy required for construction as well as the construction cost using only in situ resources. These structural forms can be considered remarkable steps towards sustainable structural construction and colonization on Mars. Also, these innovative structures were designed to minimize the tensile stress (maximize the compressive stress) and enable the use of in situ concrete. Our data indicate that compared to our previous study, the material and energy required for construction as well as the construction cost can be reduced by more than 50%. Acceptance criteria and limitations appropriate to the Martian environment, and desirable structural and material behaviors were defined to evaluate whether or not the behavior of a structure under the applied loads and conditions will be acceptable. To detect potential issues for onsite construction and evaluate the geometry of the models, a 1:200 3D model of the best structural form was printed.