Stretching-Induced 2D-to-3D Shape Transformation of an Elastic Composite for Sensitivity-Tailorable Soft Electronics

The shapes of rubbers and elastomers are challenging to alter, and current methods relying on permanent plasticity and dynamic cross-linking strategies are usually laborious and can inevitably compromise the network elasticity. Here, we report a photoresponsive elastic composite that can be programmed into 3D shapes by first UV light irradiation and then stretching. The composite comprises ethylene propylene rubber as the elastic substrate and photoliquefiable azobenzene small molecules as the responsive filler. Upon UV light irradiation, the liquefication of the filler induces the destruction of the crystalline aggregates near the irradiated surface, and after stretching and subsequent stress release, the irradiated part bends to the irradiated side based on a gradient network orientation mechanism. The position and amplitude of bending deformation can be controlled to realize a 2D-to-3D shape transformation. We further show that the resulting 3D-shaped elastomer can integrate with silver conductive paste to develop soft conductive lines with tailorable strain-sensitive conductivities. This study may open a new door for the development of shape-tailorable elastomers and soft electronics with designable strain-sensitive conductivities.